Safety

Laser safety classes explained: Class 1 vs Class 4 and what each means for your shop

An enclosed machine and an open one are the same laser but different safety obligations. Goggles, signage, fumes and training in plain language.

25 June 20263 min readPhotonik engineering team

Every industrial marking, cutting or welding laser is a Class 4 source: it can burn skin and blind instantly, including from reflections. Whether the system is Class 4 or Class 1 depends on the enclosure.

Class 1 — enclosed and interlocked

If the beam is fully contained and the door interlock stops the laser when opened, the system is Class 1. Bystanders need no goggles and the machine can sit in a shared workshop.

Class 4 — open systems

Tabletop, handheld and robotic systems without an enclosure are Class 4. You need a controlled area, warning signs, wavelength-rated goggles for everyone inside, and trained operators.

Goggles are wavelength-specific

  • 1064 / 1080 nm for fiber marking and welding.
  • 10.6 µm for CO2.
  • 355 nm for UV.

Fumes

Plastics, PVC, coated metals and rubber release harmful fumes when lasered. Run extraction with HEPA and activated-carbon stages, and never mark PVC without it.

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